Jonathan Jurgaitis, a lead consultant at MIS Fractional, brings over 20 years of unparalleled expertise in high-heat polymer extrusion, specializing in the development and manufacturing of advanced medical components. At Spectrum Plastics Group, he spearheaded the high-heat extrusion segment, overseeing all aspects of project development—from material selection to process design—for highly crystalline and exotic thermoplastics used in medical devices like catheters and tubing. His collaborations with industry leaders like Syensqo, along with published white papers and technical presentations at medical conferences, highlight his deep knowledge of high-performance polymers, making him an invaluable asset for clients seeking innovative extrusion solutions at Maxson InSight Services (MIS).

Jonathan’s expertise spans a wide range of specialized areas, including:

• High-Heat Polymer Extrusion: Extensive experience with PEEK, PEKK, sulfones, and Ultem materials, covering associated processes, material and part specifications, inspection methods, quality standards, tooling design, and machine and auxiliary equipment specification.
• Melt-Processable Fluoropolymer Extrusion: Proficiency in FEP, PFA, PVDF, and Tefzel (ETFE) materials, including processes, specifications, quality control, tooling design, and equipment requirements.
• Secondary Processes and Fabrication: Advising on secondary processes and fabrication techniques for high-heat materials and melt-processable fluoropolymers to ensure optimal performance.
• Custom AM (3D Printing) FDM Filament Extrusion: Expertise in FDM filament extrusion for all polymers, including medical-grade, high-heat, glass- and carbon fiber-filled, carbon nanotube-filled, custom compounds, and atypical FDM materials.
• Catheter Extrusion Applications: Deep knowledge of typical and emerging catheter materials, single- and multi-lumen designs, material and part specifications, inspection methods, quality assurance, tooling design, and equipment specification.